Application analysis of surface mounted aluminum electrolytic capacitors in industrial control field

Date:2025-05-15 | Popular:3

1、 Industrial control application scenarios and core values


Power Management and Filtering


In PLCs, servo drives, and motor controllers, surface mount aluminum electrolytic capacitors achieve

 efficient ripple suppression through low ESR characteristics (usually<50m Ω), which can reduce power

 ripple to less than 5% of the rated value. For example, in industrial frequency converters, their filtering

 capability can support switching frequencies up to 100kHz.


Energy storage and energy buffering


Used for robot joint drive systems and automation equipment, it can provide emergency power in the 

event of a 1-10ms short power outage, with a typical capacity range of 470 μ F-2200 μ F/63V. A case 

study of an industrial robotic arm shows that six 1000 μ F capacitor groups can support a 500W motor 

to run continuously for 0.5 seconds.


High frequency noise suppression


In industrial Ethernet communication modules and sensor circuits, surface mount aluminum electrolytic 

capacitors achieve high-frequency noise attenuation above 10MHz through low ESL design (<3nH), and 

are combined with ceramic capacitors to construct a composite filtering network.


Pulse circuit support


Suitable for pulse generation circuits in laser cutting machines and welding equipment, supporting μ s

 level fast charge and discharge cycles, with typical parameters including withstand voltage of 100V and

 capacity of 330 μ F ± 20%.


2、 Industrial control environment adaptation characteristics


Extreme temperature adaptability


The working temperature range of mainstream products has been extended to -55 ℃~125 ℃, and the

 FOLLON FVG series can have a lifespan of up to 5000 hours in an environment of 105 ℃. Through 

oxide film strengthening technology, high-temperature leakage current can be controlled below the 

rated value of 0.01CV.


Mechanical reliability improvement


Adopting enhanced resin packaging and passing 10-55Hz/1.5mm amplitude vibration testing

 (IEC60068-2-6 standard), it is suitable for strong vibration scenarios such as CNC machine tools.


Long-Life Technology 


The lifespan index of industrial control specific models generally reaches 8000-10000 hours (@ 105 ℃), 

and the annual capacity decay rate is controlled at<5% through a low volatility electrolyte formula.


3、 Key technical parameters for industrial control selection


Typical requirements and selection suggestions for parameter industrial control


Rated voltage 1.5 × peak voltage of the circuit 50V/63V/100V, three mainstream specifications


ESR ≤ 50m Ω @ 100kHz, preferred conductive polymer hybrid type 4


Ripple current needs to be calculated for heat loss Δ T < 15 ℃, referring to IEC61000-4-17 standard


Temperature cycling -40 ℃~125 ℃ 500 times, choose glass sealed end structure


96 hour salt spray test requirement for anti sulfurization performance: gold-plated terminals


4、 Typical application cases


Industrial robot controller


Using a 35V/220 μ F capacitor bank, instantaneous current compensation of the servo driver is 

achieved with a response time of less than 10 μ s.


Smart grid relay protection device


100V/470 μ F capacitors are used for energy storage in fault recording circuits, meeting the 

IEC60255-24 standard.


CNC machine tool spindle drive


The 63V/1000 μ F low ESR capacitor (ESR<20m Ω) effectively suppresses IGBT switching spikes.


5、 Technical Challenges and Development Trends


High-frequency contradiction


The impedance of existing industrial capacitors significantly increases in the frequency range of>500kHz,

 and the applicable frequency is being extended to 2MHz through nano oxide film technology.


Intelligent monitoring integration


In 2025, new products will begin to integrate temperature/voltage sensors and support predictive 

maintenance (such as TDK's iC series).


Environmentally friendly material substitution


The new EU industrial control equipment regulations require the elimination of PFOS containing

 electrolytes by 2027. Currently, water-based electrolyte technology has achieved a lifespan of 85 ℃/2000h.


The field is developing towards "high-frequency+intelligent+environmentally friendly" direction, and 

it is expected that the market size of industrial control surface mount aluminum electrolytic capacitors 

will exceed 4.2 billion US dollars (CAGR 8.7%) by 2028.


About Us

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Guangdong Fulong Electronic Technology Co., Ltd. is a private high-tech enterprise specializing in the research and development, manufacturing, and sales of aluminum electrolytic capacitors, certified by IATF16949,ISO9001, ISO14001, and ISO45001. The company has a building area of 17000 square meters and more than 50 automated production lines; The total investment is 50 million yuan (RMB), with more than 100 employees, including more than 20 engineering and technical, quality management, and production management personnel. The annual production of capacitors (4 * 5.4~16 * 21.5) is about 400 million pieces; Our products are mainly sold to domestic and international markets, and we strive to promote our company's products globally.

Jiangxi Fulong Electronic Technology Co., Ltd. is a wholly-owned subsidiary of Guangdong Fulong Electronic Technology Co., Ltd. established in Hukou County, Jiangxi Province with a total investment of 500 million yuan. It has 50 fully automated production lines and an annual output of approximately 1.2 billion capacitors (4 * 5.4~16 * 21.5).

Fulong Group has an international professional core technology research and development team for aluminum electrolytic capacitors and a global sales network. Rich experience in the design, research and development, and production management of aluminum electrolytic capacitors. The R&D team follows the technical design theory of aluminum electrolytic capacitors, complies with international and domestic legal and regulatory requirements (RoHs), and adheres to the highest international quality standards

Fulong Group has high-quality and stable raw material supply partners, and key raw materials (such as aluminum foil, electrolytic paper, etc.) are selected from well-known Japanese and Korean companies (KJCC KDKNKK, etc.), ensuring reliable and stable advantages in product quality, environmental protection, safety, and energy conservation.

Fulong Group has a group of highly qualified professional technicians and management personnel who can produce various series of sheet aluminum electrolysis products according to customer requirements. The products include high-frequency low impedance, low leakage, wide temperature, extremely low impedance, non-polar, ultra long life, medium high voltage long life, high reliability and other new types of special requirements for surface mount products; At the same time, the company's products can withstand a soldering temperature of 260 ℃, meeting the lead-free reflow soldering technology required for SMT in the whole machine factory. All technical indicators of the products have reached or exceeded the international level of similar products.

While strengthening management and expanding operational scale, Fulong Group is also committed to improving its competitiveness and customer satisfaction, continuously and steadily increasing customer and social trust, continuously meeting market demand, further optimizing environmental management and expanding social contributions, and developing together with the electronics industry.

Guangdong Follon Electronic Technology Co., Ltd.

Jiangxi Follon Electronic Technology Co., Ltd.

Address: Building 3, South District, Haishan Science and Technology Park, Hukou County, Jiujiang City, Jiangxi Province

www.follon.com

Professional manufacturer of high-quality surface mount electrolytic capacitors