Surface mount aluminum electrolytic capacitors: functional oriented composition analysis

Date:2025-02-21 | Popular:5

Surface mounted aluminum electrolytic capacitors achieve high-performance energy storage through multi-layer collaborative design, and their structure can be divided into four functional modules:


1. Energy storage unit


Anode core: The surface of high-purity etched aluminum foil generates a nanoscale aluminum oxide (Al ₂ O3) dielectric layer, and the thickness determines the withstand voltage value (such as 0.02 μ m corresponding to 16V).

Cathodic system: Liquid electrolyte (ethylene glycol based) or solid polymer (such as PEDOT) provides an ion conductive pathway, directly affecting the capacitance and frequency response.

2. Ion transport layer


Electrolytic paper separator: Porous cellulose material adsorbs electrolyte, isolates anode and cathode, and maintains ion migration efficiency. The porosity should be strictly controlled within the range of 40% -60%.

3. Encapsulation protection system


Aluminum shell+rubber plug: The aluminum shell is pressed and sealed to prevent external impact, and the rubber plug is designed with a pressure reducing valve to suppress internal inflation at a high temperature of 125 ℃.

4. Circuit interface


SMD terminal: Tin plated copper alloy pins are connected to electrode foil through ultrasonic welding, with a contact resistance of less than 1m Ω, suitable for reflow soldering process.

Technical advantages


High volume to volume ratio: Etching the anode increases the surface area by 80 times, and the 10 μ F capacity value only requires a size of 3.2mm × 5.4mm.

High frequency performance: Solid polymer cathode reduces ESR to below 10m Ω, suitable for scenarios such as 5G base station power decoupling.


About Us


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Guangdong Fulong Electronic Technology Co., Ltd. is a private high-tech enterprise specializing in the research and development, manufacturing, and sales of aluminum electrolytic capacitors, certified by IATF16949,ISO9001, ISO14001, and ISO45001. The company has a building area of 17000 square meters and more than 50 automated production lines; The total investment is 50 million yuan (RMB), with more than 100 employees, including more than 20 engineering and technical, quality management, and production management personnel. The annual production of capacitors (4 * 5.4~16 * 21.5) is about 400 million pieces; Our products are mainly sold to domestic and international markets, and we strive to promote our company's products globally.

Jiangxi Fulong Electronic Technology Co., Ltd. is a wholly-owned subsidiary of Guangdong Fulong Electronic Technology Co., Ltd. established in Hukou County, Jiangxi Province with a total investment of 500 million yuan. It has 50 fully automated production lines and an annual output of approximately 1.2 billion capacitors (4 * 5.4~16 * 21.5).

Fulong Group has an international professional core technology research and development team for aluminum electrolytic capacitors and a global sales network. Rich experience in the design, research and development, and production management of aluminum electrolytic capacitors. The R&D team follows the technical design theory of aluminum electrolytic capacitors, complies with international and domestic legal and regulatory requirements (RoHs), and adheres to the highest international quality standards

Fulong Group has high-quality and stable raw material supply partners, and key raw materials (such as aluminum foil, electrolytic paper, etc.) are selected from well-known Japanese and Korean companies (KJCC KDKNKK, etc.), ensuring reliable and stable advantages in product quality, environmental protection, safety, and energy conservation.

Fulong Group has a group of highly qualified professional technicians and management personnel who can produce various series of sheet aluminum electrolysis products according to customer requirements. The products include high-frequency low impedance, low leakage, wide temperature, extremely low impedance, non-polar, ultra long life, medium high voltage long life, high reliability and other new types of special requirements for surface mount products; At the same time, the company's products can withstand a soldering temperature of 260 ℃, meeting the lead-free reflow soldering technology required for SMT in the whole machine factory. All technical indicators of the products have reached or exceeded the international level of similar products.

While strengthening management and expanding operational scale, Fulong Group is also committed to improving its competitiveness and customer satisfaction, continuously and steadily increasing customer and social trust, continuously meeting market demand, further optimizing environmental management and expanding social contributions, and developing together with the electronics industry.

Guangdong Follon Electronic Technology Co., Ltd.

Jiangxi Follon Electronic Technology Co., Ltd.

Address: Building 3, South District, Haishan Science and Technology Park, Hukou County, Jiujiang City, Jiangxi Province

www.follon.com

Professional manufacturer of high-quality surface mount electrolytic capacitors